Your Professional Solar Panel Glass Manufacturer in China!

 

Huizhou Konshen Glass Co., Ltd is a comprehensive deep-processing enterprise integrating glass technology research and development, production and sales, with highly automated production line. Specializing in the production of AR/AG/AF/ITO Coating glass, Solar Glass, Laser Reflective Mirror, Cover Glass For Electronic Devices, Switch Panels, Lighting glass, Borosilicate Glass, Quartz Glass, Tempered glass, Curved glass, laminated glass etc.

 
Why Choose Us
 
01/

Various Products
We specialize in the production and processing of a wide variety of glass products, ranging in thickness from 0.23mm to 15mm. Our extensive product line includes, but is not limited to AG (anti-glare) Glass, AR (anti-reflective) Glass, AF (anti-fingerprint)Glass, ITO (indium tin oxide) Glass, Solar Glass Solutions.

02/

Quality Control
In order to present the best performance, we conduct high standard tests of each product between every step.

03/

Professional Team
We provide leading analysis, testing, quality assessment and failure analysis solutions. As recognized experts in the field of glass, we provide our customers with reliable solutions, explanations and advice.

04/

Certification
Our products have passed qualification certifications in multiple countries. Our products are qualified by ISO 9001, RoHs, HF and REACH certifications.

Introduction of Solar Panel Glass

 

Solar panel glass is a specially coated glass that is designed to reduce the amount of heat entering the building. This glass reflects and absorbs the sun's rays and helps control the glare. Solar glass only allows a small amount of heat to pass when compared to normal glass, i.e. float glass. By upgrading your regular glass to solar glass, you will be able to keep the interior of your property cooler while also allowing ample natural light into your space.

Types of Solar Panel Glass

Solar panel glass may consist of two main types: thin-film or crystalline. Both have distinct features to keep in mind.

PDLC Film Smart Glass
PDLC Screen
Electronic PDLC Smart Glass
Solar Smart Glass

Thin-Film
Thin-film glass is lightweight, cost-effective, and easy to install. They are made of standard, non-tempered glass and can be as thin as 2.5 mm. Thin-film solar panels are lightweight because the glass encloses the panel without a frame. They require the most space and have the lowest efficiency out of all the solar panel glass options.

 

Crystalline
Solar panels made with crystalline glass tend to have a thickness of 3 to 4 mm, which adds more stability. This glass has a unique rough surface, which enables the glass to bond well with the panel's EVA film for lamination purposes. Smooth glass can lead to gradual delamination. There are two subtypes of crystalline glass: monocrystalline and polycrystalline. Both of these crystalline panels require a fabrication method that involves producing silicon crystals that are cut into thinner wafers for use in solar panel glass.

 

Monocrystalline
These panels feature a sleek look and optimal efficiency, but they're slightly more expensive than polycrystalline glass.

 

Polycrystalline
These are less expensive than their monocrystalline counterparts, at the cost of reduced visual appeal and efficiency.

Importance of Solar Panel Glass

 

Protecting the Solar Panel
The purpose of solar panel glass is to safeguard them against moisture damage, obstruct oxygen to avoid oxidation, and enable the panels to endure extreme temperatures while maintaining excellent insulation and resistance to aging. Solar panels are shielded from harm by solar panel glass. Certain qualities of solar panel glass make it an appropriate material for use in solar PV panels. This type of glass acts as a safeguard against vapors, water, and dirt, which can cause damage to the photovoltaic cells.

 

High Transmission of Sunlight
Solar panel glass functions as an insulator, which means it does not allow electrical currents to pass through it. Insulating materials with comparable conductivity to glass are rubber and polyester. However, they are not transparent and, therefore, not suitable for solar panels. Glass is distinct from them because of its total transparency. As a result, the majority of sunlight easily travels through to the subsequent layers. If the semiconductors were uncovered, one-third of the light would be deflected from the solar cell, resulting in reduced efficiency. By utilizing both the glass and an anti-reflective layer, one can attain enhanced efficiency while avoiding further energy loss. The supplementary anti-reflective (AR) layer on the solar panel glass further diminishes the quantity of light reflection while enhancing the proportion of sunlight absorption from solar cells.

 

Increased Strength of the Solar PV Panel
Glass possesses greater strength than any other transparent materials available for solar modules. Solar panel glasses are four times stronger than regular plated glass and are less susceptible to breakage compared to any general window glass. Solar panel glass exhibits high degrees of strength, and barring the application of substantial stress that leads to shock, it does not break easily. Solar panel glasses withstand the stress induced by powerful winds and even heavy snow.

 

Easy to Clean
Just like any outdoor equipment, solar panels can accumulate dirt. The advantage of having a solar panel glass is its ease of cleaning. Different materials necessitate distinct cleaning techniques, but for glass, all that is needed is a mixture of soap and water along with a sponge. It's that simple. Dirt usually slides off the smooth surface of the glass, and dust can be effortlessly wiped away. In essence, this spares you from buying specialized cleaning supplies or employing someone to clean the panels for you.

 

Recyclable
Glass is a reusable substance. One of the main attractions of setting up a solar panel system is the reduction of emissions in the battle against global warming. Using panels constructed from recyclable materials aids in accomplishing this objective. Solar panel glass can be sent to recycle facilities and can be converted to be used in manufacturing of other items.

 

Applications of Solar Panel Glass
 

 

Office Buildings
Office buildings are a popular application for solar panel glass. This is because they typically have large windows and are often located in urban areas with high levels of solar radiation. Solar panel glass can help to reduce heat gain and glare, while still allowing plenty of natural light into the building. This can help to create a more comfortable and productive work environment for employees.

 

Residential Buildings
Residential buildings, including both single-family homes and apartment buildings, are another common application for solar panel glass. Solar control glass can help to reduce the amount of heat that enters the home, which can help to lower energy bills and create a more comfortable living space. It can also help to reduce glare and protect furniture and other interior items from fading due to UV radiation.

 

Hotels
Hotels and other hospitality buildings can also benefit from solar panel glass. By reducing heat gain and glare, solar control glass can help to create a more comfortable environment for guests. It can also help to reduce the load on HVAC systems, which can help to lower energy bills and reduce the building's carbon footprint.

 

Retail Stores
Retail stores often have large windows to showcase their merchandise. Solar panel glass can help to reduce the amount of heat that enters the store, which can help to keep the merchandise cool and protect it from fading due to UV radiation. Solar panel glass can also help to reduce glare, making it easier for customers to see the products on display.

 

Educational Buildings
Educational buildings, including schools and universities, can also benefit from solar panel glass. By reducing heat gain and glare, solar panel glass can help to create a more comfortable learning environment for students and teachers. It can also help to reduce the load on HVAC systems, which can help to lower energy bills and reduce the building's carbon footprint.

 

Solar Panel Glass is Different from Regular Glass in Several Ways

 

 

Transparency
Solar panel glass is designed to allow sunlight to pass through, while also capturing some of the solar energy for conversion into electricity. This is achieved through the integration of photovoltaic cells or thin-film solar cells within the glass.

 

Energy Generation
Unlike regular glass, solar panel glass has the capability to generate electricity by harnessing solar energy. This makes it a key component in solar panel technology.

 

Durability
Solar panel glass is often engineered to be more durable and resistant to environmental factors, such as temperature fluctuations and UV exposure, to ensure the longevity and efficiency of solar panels.

 

Efficiency
The design and manufacturing processes of solar panel glass are optimized to maximize the conversion of sunlight into electricity, making it more efficient for solar energy generation compared to traditional glass.

Risks of Using Cheap Solar Panel Glass
 

Reduced Production Capacity
Perhaps most importantly, low-quality glass is at risk of clouding, discoloring and even warping in extreme heat. All of these changes can mean lower levels of sunlight transmission through your panel glass over time, which directly correlates to less energy production. Solar systems save you money over time by providing energy savings. However, if solar production drops, so too will your potential savings. With low-quality glass, you're at risk of significantly reduced savings over time, which could mean your savings never overcome your installation costs.

 

Reduced Longevity
As mentioned above, cheap solar panel glass is less resistant to extreme heat, extreme cold and changes in moisture. Low-quality glass is more likely to expand and contract with changes in outdoor conditions, which means the panels are more likely to fail in a shorter amount of time. Additionally, low-quality glass is more prone to damage from extreme weather, so there's a chance your system won't perform as intended for as long. This is especially true in areas at high risk of extreme weather, like those along the coast and states located in Tornado Alley.

 

Increased Risk of a House Fire
Finally, cheap solar panel glass puts your home at greater risk of a house fire. The PV cells under the glass conduct large amounts of electricity. If they become exposed — either because of glass expansion or physical damage — rain or snow contacting them could easily cause a fire. High-quality glass that is impact-resistant and stable in extreme conditions will keep your home safe by maintaining a more permanent seal around the inner panel components.

How to Clean Solar Panel Glass

 

 

PDLC Screen

Clean From Top to Bottom

If you really want your solar panel glass to be streak free, clean from the top to the bottom. Because the cleaning solution can drip, use gravity to your advantage and let the cleaner drip into areas you haven't washed yet. Begin at the top and work your way down to make sure that no drips will happen on the glass surfaces that are already perfectly cleaned.

Use a Squeegee

Sometimes the first wipe of the cloth doesn't remove all the cleaning solution, and having to re-wipe areas of glass is a guarantee that you'll have streaks. Using a squeegee, however, makes it effortless to polish each section of the solar panel glass. A long-handled squeegee is a must if you will be doing tall solar panel glass.

Clean Corners With Cotton Swabs

No matter how hard you try, residue seems to build up in the corners of the glass, and it can be very difficult to get to that residue unless you have the right tool. Cotton swabs are ideal for cleaning those hard to reach areas of the glass in your home.

Try an Old T-Shirt

Old t-shirts are ideal for cleaning glass because they won't have any lint residue, and they are just absorbent enough to get a solar panel glass polished clean. Plus, using old tees instead of paper towels is a great way to save money on housekeeping costs—and is good for the environment.​

Try Homemade Glass Cleaner

To create your own glass cleaner, mix together 1 cup rubbing alcohol, 1 cup water, and 1 tablespoon vinegar. Using isopropyl alcohol and white vinegar together makes a quickly evaporating spray glass and mirror cleaner. This can also be used to give a nice shine to hard tiles, chrome, and other surfaces.
4-Step Ordering Process

 

Submit A Quote Request
The process for custom borosilicate glass development begins with a quote request. You can submit a quote request telling us what you're looking to have produced and we can then provide you with a quote on how much your custom product order would cost.

 

Send Over Your Design
If the quote looks good to you, the next step will be sending us the custom design. Ideally, your design will be in an Adobe Illustrator (.ai) or encapsulated postscript (.eps) format, but we can help you convert the file for free if it isn't. If you don't have a design created, we can help you create a design at no cost!

 

Review the Proof
Once we have your custom design, we'll then create a proof for you to review so that you can see what your design will look like on your new custom borosilicate glass.

 

Production & Delivery
Once your invoice is paid, we'll begin production. We'll deliver your custom borosilicate glass straight to you after production.  

 

Our Factory
 

Our factory is located in Shengkang Industrial Park, Huiyang District, Huizhou City, China. Covering an area of more than 50,000 square meters and currently employs about 150 peoples. 

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Ultimate FAQ Guide to Solar Panel Glass

Q: Solar Smart Glass Manufacturing Process

A: The manufacturing of solar smart glass involves several steps that begin with the selection of raw materials. Raw materials, typically including silica sand, soda ash, and limestone. These materials are melted in a furnace which are then formed into flat sheets of glass through the float or rolling process. After the glass sheets are formed, they are treated with anti-reflective coatings and tempered for durability. Anti-soiling and self-cleaning coatings are often applied to reduce maintenance needs and save the glass from oxidizing and corroding. The finished solar smart glass is cut and sized to fit the solar panels.

Q: What are the Main Materials Used for Solar Smart Glass?

A: The materials used for producing solar smart glass include silica sand, soda ash, and limestone. These raw materials are crucial for producing high-quality glass as they meet the stringent requirements of the solar industry. Their careful selection is done in order to contribute to the durability and efficiency of solar panels.

Q: What is the point of PDLC privacy glass?

A: With a low VLT, the primary benefit of PDLC privacy glass is to provide privacy for passengers and personal items. Unlike window film, PDLC privacy glass does not provide the same ultraviolet (UV) protection or heat reduction qualities. Window film offers 99% UV protection against both UVA and UVB rays.

Q: Is PDLC privacy glass better than tint?

A: PDLC privacy glass can provide a higher level of privacy than tinted windows. This is because it is more difficult for people to see through. However, if you opt for dark enough tints, you might achieve the same, if not more, privacy.

Q: Can people see through PDLC privacy glass?

A: While most of the time you can see through window film, visibility depends on the lighting inside and outside your house. With PDLC privacy glass installed, someone on the outside of your house would not be able to see inside during the day.

Q: Can you see through PDLC privacy glass at night?

A: While certain light sources may be visible, it is not possible to see through the glass during nighttime, making it an ideal option for those seeking additional privacy in their homes or commercial properties.

Q: Does PDLC privacy glass block heat?

A: While PDLC privacy glass won't stop sunlight, it can also be used to help maintain a moderate and enjoyable internal temperature. The heat reduction is achieved by the reflective nature of the glass, which serves to bounce away a percentage of the sun's energy before it can enter your premises. This halts the steady build-up of heat within the room, and while it won't make it feel cold, it will prevent the increase of heat to unpleasant levels.

Q: Are transparent solar panels good?

A: Although clear solar panels are less efficient than monocrystalline and polycrystalline solar cells, there are many potential applications due to their functionality, such as the windshields on cars, the glass in high-rises, and even the touch screens on cell phones.

Q: How effective are transparent solar panels?

A: The sunlight is transformed and the material of the panel moves it to its edges, where stripes of photovoltaic solar cells convert it into electricity. The efficiency of the fully transparent solar panels is currently about 1% with an estimated potential of 5%.

Q: How Do Transparent Solar Panels Work?

A: Solar panels absorb sunlight (photons) and convert them into electricity (electrons). This see-through solar panel technology functions as a transparent solar concentrator and absorbs light that isn't visible to the naked eye, including specific UV and infrared wavelengths.

Q: What are the requirements for solar panel glass?

A: This requires the glass to be dust- and water-resistant to prevent dirt and moisture from affecting its performance. Some advanced solar panel glass also use anti-fingerprint, oil-resistant coatings to ensure long-term cleanliness and efficient performance.

Q: How long does solar panel glass last?

A: The industry standard for most solar panel glass's lifespans is 25 to 30 years. Most reputable manufacturers offer production warranties for 25 years or more.

Q: What are the raw materials for solar glass?

A: The main raw materials of solar glass include quartz sand, soda ash, limestone, dolomite, sodium nitrate, mirabilite, sodium pyroantimonate, aluminum hydroxide, etc. Quartz sand mainly plays the role of network forming body, the amount of which usually accounts for more than half of the glass composition.

Q: Does solar smart glass have UV protection?

A: The solar smart glass reduces the heat by minimizing the relentless exposure to harmful Ultraviolet (UV) and Infrared (IR) rays. It can bounce back up to 99% of these harmful rays.

We're professional building glass manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy or wholesale high-grade building glass at competitive price from our factory. Contact us for more details.

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